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Author Topic: ? codes after header install - FB -
Hawkeye
5th Gear
Member # 88

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Just finished installing the PPC headers on my car. Had a few issues, i.e.
the 02 sensor wires were too close to the headers and burned. That sent
codes like crazy. Ended up curing that with heat wrap and a new fuse.

Now - I have code - P0118 - coolant temperature sensor. I replaced the
sensor with a new one. That solved the problem for a couple days. It's back
again. Also, the idle is very rough and varies between 900 - 1200 RPM. and
the car is surging. At times it runs up to 3500 RPM on it's own, I can be
in gear or at idle and it will rev up on it's own. It feels like it bogs off the
line, and is not making the kind of power that an LS1 should. I cleared the codes last night and it came back 4 times in an 8 mile drive. I'll add that it
seems to be runnning rich now.

The car has about 14,000 miles on it - and has the usual bolt ons. Hypertech
and 4:10's. Granatelli MAF. I changed the plugs with the header install.

Anyone else have this problem before? Any suggestions for a power tuning
shop in the Detroit - Windsor area?

I know this should be in "Technical" but there
may be others with the same concerns that don't
often check there.

Thanks.

--------------------
Hawkeye: SSOA F98-C98
 -

1998 SS - Black All Options - Mods
Whisper Lid, K & N, Lou's Short Stick, Shift Light, Skip Shift, SLP Y, Borla, 4:10's, BMR STB, SLP SFCs, Granatelli MAF, Hypertech III, 160 Stat, Mallory Billet Pedals, Metco Aluminum LCAs,Fast Toys Ram Air Mod, Spohn Panhard Bar, BMR Torque Arm, free EGR mod,power antenna, BMR LCA brackets, Gentex Temp/Compass Auto Dim Mirror, AllMaxx Strobe and Wig Wag, BAER Eradispeed rotors,PPC Headers with Random Technology Hi Flow Cats, BMR Drive shaft Loop,FAST 78MM Throttle Body, FAST 78MM Composite Intake, Mobil 1 & lots of Zaino.

Wife & Best Friend Mary - copilot.

Posts: 5558 | From: Windsor, Ontario. Canada | Registered: Feb 2000  |  IP: Logged
DaddySS
Old Coot.....50 going on 20
Member # 848

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Hawk:

RPMs running up like that, surging is usually a sign of a vacuum leak - do you hear any hisssing? Running rich after headers is normal. Check all of your wires to make sure that you are not cooking any of them. I assume you have auto tap, are you getting any indication of why the rpms are running up and down?

--------------------
2000 SS Convertible, M6, Onyx
Ebony leather, Hurst, Monsoon, 12 CD
SLP Options: Syntech, Mats, Fobs, Plaque, Cover.
SLP add ons:SS Grille, SLP Lid & K&N, smooth bellows, SLP CAI....
Other Add Ons: TTS LT headers Y Pipe and Cats, TR 220, LS6 Intake, GMMG, ASP underdrive pulley, Hypertech 180 stat, Granatelli MAF, Rapid Motor Sports custom tuning, BMR STB, LCAs, Relocation brackets, Adj. Panhard, Don Goetz bolt on SFCs, Hotchkis springs, Hurst Billet Plus shifter
Appearance: FRCs with afterthoughts SS overlays, Mark's Caliper decals on black painted calipers, AR TTIIs (Gunmetal Spokes) with BFG Gforce T/A KDWs...

96 Impala SS Black
Flowmasters
SSOA, WCA, NAISSO

Posts: 3403 | From: Woodcliff Lake, NJ, USA | Registered: Dec 2000  |  IP: Logged
Hawkeye
5th Gear
Member # 88

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Nope, I hear no leaks, I replaced the coolant
sensor with a new one. I called the dealer
and he said it's possible then new one is
defective - but not likely.

I do not have auto tap, just a code reader. I
think I'll put the stock prgramming back and
make an appointment with the dealer. It could
be just a coincidence with the headers and have
nothing to do with it.

--------------------
Hawkeye: SSOA F98-C98
 -

1998 SS - Black All Options - Mods
Whisper Lid, K & N, Lou's Short Stick, Shift Light, Skip Shift, SLP Y, Borla, 4:10's, BMR STB, SLP SFCs, Granatelli MAF, Hypertech III, 160 Stat, Mallory Billet Pedals, Metco Aluminum LCAs,Fast Toys Ram Air Mod, Spohn Panhard Bar, BMR Torque Arm, free EGR mod,power antenna, BMR LCA brackets, Gentex Temp/Compass Auto Dim Mirror, AllMaxx Strobe and Wig Wag, BAER Eradispeed rotors,PPC Headers with Random Technology Hi Flow Cats, BMR Drive shaft Loop,FAST 78MM Throttle Body, FAST 78MM Composite Intake, Mobil 1 & lots of Zaino.

Wife & Best Friend Mary - copilot.

Posts: 5558 | From: Windsor, Ontario. Canada | Registered: Feb 2000  |  IP: Logged
DaddySS
Old Coot.....50 going on 20
Member # 848

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Here's the test info - is your voltage too low or too high?

P0118

Schematic




CIRCUIT DESCRIPTION
The Engine Coolant Temperature (ECT) sensor contains a semiconductor device which changes the resistance based on the temperature (a thermistor). The ECT sensor is mounted in the left bank cylinder head near the front of the engine. The ECT sensor has a signal circuit and a ground circuit. The PCM applies a voltage (about 5.0 volts ) on the signal circuit to the sensor. The PCM monitors the changes in this voltage caused by changes in the resistance of the sensor in order to determine the coolant temperature.

When the coolant is cold, the sensor (thermistor) resistance is high. The PCMs signal voltage is only pulled down a small amount through the sensor to a ground; therefore, the PCM senses a high signal voltage (low temperature). When the coolant is warm, the sensor resistance is low. The signal voltage is pulled down a greater amount; therefore, the PCM senses a low signal voltage (high temperature). At normal operating temperature, the scan tool should display an ECT value of 1.5-2.0 volts.

When the PCM senses a signal voltage higher than the normal operating range of the sensor, this DTC sets.

The engine coolant temperature information is sent to the instrument panel cluster via the class 2 circuit.

CONDITIONS FOR RUNNING THE DTC
The engine run time is more than 60 seconds.
OR
The engine run time is less than 60 seconds when the IAT is more than 0°C (32°F).

CONDITIONS FOR SETTING THE DTC


The engine coolant temperature is less than -39°C (-38°F).
All conditions met for 20 seconds.
ACTION TAKEN WHEN THE DTC SETS


The PCM illuminates the Malfunction Indicator Lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
The PCM records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the PCM stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the PCM records the operating conditions at the time of the failure. The PCM writes the conditions to the Freeze Frame and updates the Failure Records.
CONDITIONS FOR CLEARING THE MIL/DTC


The PCM turns the Malfunction Indicator Lamp (MIL) OFF after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
A last test failed (current DTC) clears when the diagnostic runs and does not fail.
A History DTC clears after 40 consecutive warm-up cycles, if this or any other emission related diagnostic does not report any failures.
Use a scan tool in order to clear the MIL/DTC.
DIAGNOSTIC AIDS

IMPORTANT:


Remove any debris from the PCM connector surfaces before servicing the PCM. Inspect the PCM connector gaskets when diagnosing/replacing the PCM. Ensure that the gaskets are installed correctly. The gaskets prevent contaminant intrusion into the PCM.
For any test that requires probing the PCM or component harness connectors, use the J 35616-A connector test adapter kit. Using this kit prevents any damage to the harness connector terminals. Refer to Using Connector Test Adapters in Diagrams.
If the engine has sat overnight, the engine coolant temperature and intake air temperature values should display within a few degrees of each other. If the temperatures are not within 3°C (5°F) , refer to Temperature vs Resistance.

If you determine that the DTC occurs intermittently, performing the P1115 diagnostic table may isolate the cause of the fault.

For an intermittent, refer to Symptoms. See: Diagnostic Information and Procedures\Symptoms

TEST DESCRIPTION

Steps 1 - 8




Steps 9 - 19




The numbers below refer to the step numbers on the diagnostic table.


This step determines if the malfunction is present.
If DTC P1635 and P1639 set at the same time, this indicates that the signal circuit is shorted to a voltage.
Using the Freeze Frame and/or Failure Records data may aid in locating an intermittent condition. If you cannot duplicate the DTC, the information included in the Freeze Frame and/or Failure Records data can help determine how many miles since the DTC set. The Fail Counter and Pass Counter can also help determine how many ignition cycles the diagnostic reported a pass and/or a fail. Operate the vehicle within the same freeze frame conditions (RPM, load, vehicle speed, temperature etc.) that you observed. This isolates when the DTC failed.
An engine coolant temperature above 139°C (282°F) indicates the PCM and ECT sensor wiring is OK.
An engine coolant temperature above 139°C (282°F) indicates the PCM and ECT sensor signal circuit is OK.
Disconnecting the PCM allows using the DMM in order to test continuity of the circuits. This aids in locating an open or a shorted circuit.
Disconnecting the PCM allows using the DMM in order to test for a short to voltage.
Copyright © 2004 ALLDATA LLC
Terms of Use

--------------------
2000 SS Convertible, M6, Onyx
Ebony leather, Hurst, Monsoon, 12 CD
SLP Options: Syntech, Mats, Fobs, Plaque, Cover.
SLP add ons:SS Grille, SLP Lid & K&N, smooth bellows, SLP CAI....
Other Add Ons: TTS LT headers Y Pipe and Cats, TR 220, LS6 Intake, GMMG, ASP underdrive pulley, Hypertech 180 stat, Granatelli MAF, Rapid Motor Sports custom tuning, BMR STB, LCAs, Relocation brackets, Adj. Panhard, Don Goetz bolt on SFCs, Hotchkis springs, Hurst Billet Plus shifter
Appearance: FRCs with afterthoughts SS overlays, Mark's Caliper decals on black painted calipers, AR TTIIs (Gunmetal Spokes) with BFG Gforce T/A KDWs...

96 Impala SS Black
Flowmasters
SSOA, WCA, NAISSO

Posts: 3403 | From: Woodcliff Lake, NJ, USA | Registered: Dec 2000  |  IP: Logged
35th_camaro_ss
2nd Gear
Member # 1738

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Hi Brian, sorry to hear the troubles...When I first installed my SLP long tubes, I would get codes, but they were only for rear o2 heat levels...anyways the fix was to reroute the engine wires, even though they were wrapped to protect from heat, the heat of driving was effecting the resistances...No lights at all last year since I did that and still I run all 4 original sensors...Although I didnt have any surging so this may just be what my fix was and also maybe someone else may be having this problem...its just something to check.
Good Luck
Al

--------------------
2002 35th LE # 115, SLP build # 986, T-top, 6 spd, 345hp OEM lid/CME, SLP Long Tubes, Random cats, SLP strut tower brace, SLP bolt on subframe connectors, adjustable billet lower control arms, adjustable billet pannard bar, SLP MAF sensor, smooth bellows, reusable Blackwing filter, Red Top Optima battery, Mobil 1 oil cap, Pro-5.0 shifter/shortened 1 1/2", 35th car cover, 35th floor mats, GM trophy mat, GM portfolio, SLP portfolio, key fobs/dash plaque(not installed), GM OPTIONS...traction control, rear defogger, 12 disk changer
Polished ZO6 Dante replica wheels with BFG Gforce tires, rears are 18X10.5 with 295 35 18 tires, fronts are 18X9.5 with 240 40 18 tires.

Owner of Extreme Memorabilia, GM Licensed Apparel
www.carshirtsetc.com

CLUBS:
Informal Car Club
SSOA M02-0986

Posts: 325 | From: Rochester, NH | Registered: Nov 2002  |  IP: Logged
Hawkeye
5th Gear
Member # 88

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Thanks guys. I figured I'd have to check the
resistance of the wiring for the coolant sensor.

It's amazing how many things are affected by
that small piece. What wires did you have to
re-route? I changed the 02 sensor wires and
triple insulated them after one burned right
through and shorted out against the header.

That blew a fuse and caused the revese solonoid
lock out. I could not shift into revese after
pulling into a parking space! What a treat!

--------------------
Hawkeye: SSOA F98-C98
 -

1998 SS - Black All Options - Mods
Whisper Lid, K & N, Lou's Short Stick, Shift Light, Skip Shift, SLP Y, Borla, 4:10's, BMR STB, SLP SFCs, Granatelli MAF, Hypertech III, 160 Stat, Mallory Billet Pedals, Metco Aluminum LCAs,Fast Toys Ram Air Mod, Spohn Panhard Bar, BMR Torque Arm, free EGR mod,power antenna, BMR LCA brackets, Gentex Temp/Compass Auto Dim Mirror, AllMaxx Strobe and Wig Wag, BAER Eradispeed rotors,PPC Headers with Random Technology Hi Flow Cats, BMR Drive shaft Loop,FAST 78MM Throttle Body, FAST 78MM Composite Intake, Mobil 1 & lots of Zaino.

Wife & Best Friend Mary - copilot.

Posts: 5558 | From: Windsor, Ontario. Canada | Registered: Feb 2000  |  IP: Logged
35th_camaro_ss
2nd Gear
Member # 1738

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I actually rerouted the entire harness, I actually cut all the ones in the harness beside the engine that they give a sleeve to protect spliced,soldered,shrinkwrapped and put new factory type loom. I used larger guage wire to overcome the chance of adding resistance as some of those sensors are very small currents...I prob overdid it, but I have had no problems at all since...ALSO NOTE that when I cut into the harness, the small sensor wires were discolored and almost brittle feeling, I cut that all out and replaced and now looks like never was touched with new factory type loom, esp where I show the car I didnt want anyone to notice...but now my wires run nowhere near any heat source and no more light.
Al

--------------------
2002 35th LE # 115, SLP build # 986, T-top, 6 spd, 345hp OEM lid/CME, SLP Long Tubes, Random cats, SLP strut tower brace, SLP bolt on subframe connectors, adjustable billet lower control arms, adjustable billet pannard bar, SLP MAF sensor, smooth bellows, reusable Blackwing filter, Red Top Optima battery, Mobil 1 oil cap, Pro-5.0 shifter/shortened 1 1/2", 35th car cover, 35th floor mats, GM trophy mat, GM portfolio, SLP portfolio, key fobs/dash plaque(not installed), GM OPTIONS...traction control, rear defogger, 12 disk changer
Polished ZO6 Dante replica wheels with BFG Gforce tires, rears are 18X10.5 with 295 35 18 tires, fronts are 18X9.5 with 240 40 18 tires.

Owner of Extreme Memorabilia, GM Licensed Apparel
www.carshirtsetc.com

CLUBS:
Informal Car Club
SSOA M02-0986

Posts: 325 | From: Rochester, NH | Registered: Nov 2002  |  IP: Logged
Midlife CrisiSS
1st Gear
Member # 2141

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Whoa! Sorry about the problems; I know they can be frustrating.

I had an SES following my PPC install, but it was due to an exhaust leak. I had better recheck all the wire routing again.

--------------------
S2002S
Pewter
CME +
Chrome 10-spoke
Bilstein
A4
PPC LTs + RT cats...
SFC, STB, CAI,...

Posts: 55 | From: Alb. NM | Registered: Oct 2003  |  IP: Logged
2002Z4CSS
"Post"er Child
Member # 1393

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Brian,hopefully when that V-ref circuit was shorted out it did not take out a driver in the ECM. Was this code present before the header install?

Livernois Motorsports in Dearborn Heights can do ECM tuning. They have in house chassis dynos and a new portable one. [Smile]

Posts: 5682 | From: Dearborn,Mi. | Registered: Feb 2002  |  IP: Logged
Hawkeye
5th Gear
Member # 88

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No codes ever before the header install. And, I
was checking on LS1tech.com and someone there
has the same problem that I have - strange!

I may have to make an appointment with Livernois.

Sorry - no Milan last night for me.

--------------------
Hawkeye: SSOA F98-C98
 -

1998 SS - Black All Options - Mods
Whisper Lid, K & N, Lou's Short Stick, Shift Light, Skip Shift, SLP Y, Borla, 4:10's, BMR STB, SLP SFCs, Granatelli MAF, Hypertech III, 160 Stat, Mallory Billet Pedals, Metco Aluminum LCAs,Fast Toys Ram Air Mod, Spohn Panhard Bar, BMR Torque Arm, free EGR mod,power antenna, BMR LCA brackets, Gentex Temp/Compass Auto Dim Mirror, AllMaxx Strobe and Wig Wag, BAER Eradispeed rotors,PPC Headers with Random Technology Hi Flow Cats, BMR Drive shaft Loop,FAST 78MM Throttle Body, FAST 78MM Composite Intake, Mobil 1 & lots of Zaino.

Wife & Best Friend Mary - copilot.

Posts: 5558 | From: Windsor, Ontario. Canada | Registered: Feb 2000  |  IP: Logged
Raven
1st Gear
Member # 1962

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When SLP installed my headers They told me that installing them changes a lot of the PCM Paramiters. You should take the car to a shop that does LS1 mods to have the PCM tuned to your changes. It sounds like the PCM does not know what to do!!

[ 09. April 2004, 07:44 AM: Message edited by: Raven ]

--------------------
SS-LS1 Fully Optioned out SLP Version/2001 Black vert #287 500HP 450tq SLP Built it

Posts: 44 | From: New Jersey | Registered: Jul 2003  |  IP: Logged
sscamaro
2nd Gear
Member # 1330

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Sorry to hear of your problem Brian. Thats why I am glad I had a pro install my headers. Never throw any codes and ran like a champ. Hope you get it fixed.

--------------------
http://community.webshots.com/user/sscamaro02
 -
AMERICAN CAMARO ASSOCIATION
2002 SS (M02-2022)(Build Date 9/10/01) T-Top,Bright Rally Red,Ebony Leather,Hurst Shifter,SLP Options: 345HP,SS Grille,SS Floor Mats,Personalized SS Rear Deck Mat,17"X 9" ZR1 Type Chrome Wheels,SS Cover,Engine Plaque.
Additional Mods:GMMG Chambered Exhaust,FLP LT Headers,SLP CAI,K&N Filter,Silver Hood Stripes, Silver Letters on Rear Facia and Spohn Performance LCA, Panhard,SFC and Adj. Torq Arm w/Drive Shaft Loops.384/rwhp and 381/rwtq

1969 SS396 Olympic Gold.Unrestored,L34(350HP),M21 close ratio 4-Speed,Cowl Hood,Spoilers Front and Rear,Console w/Gages.Second owner since Nov.1971. 1 of 2018 Produced

Posts: 828 | From: Denver,PA | Registered: Dec 2001  |  IP: Logged
   

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