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» www.chirpthird.com » SSOA and friends » SSOA: "Back Porch" » Leaking Differential Cover

   
Author Topic: Leaking Differential Cover
BigBlueSS
1st Gear
Member # 2173

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I wanted to check out my axles and differential for wear so I had a friend of mine help me pull it apart last week to inspect everything. When he jacked up the rear it bent the differential cover a little. Also, when he put it back on he used silicone sealer instead of a gasket. Needless to say it is leaking like a sieve now. Would this be caused by the bent cover or the lack of a gasket or both?

Also, is it possible to bend these covers back to their original form or does it need to be replace?

My friend is very well meaning and very knowledgeable but I guess not as knowledgeable about f-bodies as I thought.

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Tom
98 Camaro SS, NBM, SLP #808, T-tops, A4, Loudmouth Exhaust, SLP Lid.

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Posts: 70 | From: Lancaster, California | Registered: Nov 2003  |  IP: Logged
westell
Hey, could someone hand me a fire extinguisher?
Member # 2034

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I just replaced mine on my full size blazer.

I pounded out a little bend and put new gasket without any sealant. dry as the dessert [Smile]

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2002 SS, Onyx Black Hardtop, SLP #1379, M6, Hurst, DD, MTI Clear Lid, Holley P-Shot, Flowtech Cut Out, McCord Power Plate, Power Slot Rotors, Hawk Pads, Sullivan Race Pedals, Syvania Silver Stars, Flaming Spoiler.

Posts: 161 | From: Houston, Texas | Registered: Aug 2003  |  IP: Logged
97 SS LT1
2nd Gear
Member # 136

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You might want to invest in a TA girdle. Those cheap rear end covers stink, it's also a good idea to jack one side of the car at a time. Jacking by the differential is not such a good idea. Just a thought.

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Scott 97 SS #0676 CFFB #01
Red, A4, T-tops, Dk Gray Leather, PEG2 Options
SLP Options:
Performance Exhaust !CONE
Torsen Differential,
Oil Cooler, Floor Mats, Key Fobs, SS Car Cover

Modifications:
LT4 Conversion,
Hotchkis STB,
MSD 8.5mm Super Conductor Ignition Wires,
Russell OTVC Wire Looms,
Hypertech 160* Thermostat,
Hooker LT's, Mufflex ORP,
Yank TT 2800,
BBK 52mm Throttle Body,
Bosch 30# SVO Fuel Injectors,
PCMforless OBD1 Conversion,
SLP Subframe Connectors (Welded On),
BMR Boxed LCA's & Panhard Rod,
1LE Driveshaft,
BFG g-Force T/A KDW's,
Royal Purple 5W-30


Before LT4 Conversion
247 RWHP 272 RWTQ
After LT4 Conversion
320 RWHP 324 RWTQ

http://members.cardomain.com/ssweet97

Posts: 593 | From: Orlando, Florida | Registered: Feb 2000  |  IP: Logged
mhayman
2nd Gear
Member # 146

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I jack mine by the pumpkin all the time. You just have to be careful.

The leak could be from either the bent cover or the gasket, although RTV sealant works well. I use it and mine's dry as a bone. Perhaps the bead isn't big enough? The cars come from the factory with 2 gaskets. I used gaskets the first time I changed the fluid and had some seepage so I changed it out to the RTV and have changed it twice since using RTV and have no leaks.

The TA girdle is nice. You can also get a stock cover with a drainplug from SLP for $30.

http://www.slponline.com/view_product.asp?PARTNUMBER=65003


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Mark H

Posts: 942 | From: Santa Barbara and Ventura, CA | Registered: Feb 2000  |  IP: Logged
SteelHorse
1st Gear
Member # 1725

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Most likey the bent cover. I use RTV all the time on rears and never had a leaker.
Posts: 113 | Registered: Nov 2002  |  IP: Logged
2002Z4CSS
"Post"er Child
Member # 1393

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Once the seal is broken with RTV, it does not act like a paper gasket and can be retightened.You will have to remove the cover ,straighten it if it is bent and clean the gasket surface and install it with a bead of new RTV. [Smile]
Posts: 5682 | From: Dearborn,Mi. | Registered: Feb 2002  |  IP: Logged
sscamaro
2nd Gear
Member # 1330

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I put a small piece of carpet on the jack before putting it under the pumpkin to prevent any damage.

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http://community.webshots.com/user/sscamaro02
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AMERICAN CAMARO ASSOCIATION
2002 SS (M02-2022)(Build Date 9/10/01) T-Top,Bright Rally Red,Ebony Leather,Hurst Shifter,SLP Options: 345HP,SS Grille,SS Floor Mats,Personalized SS Rear Deck Mat,17"X 9" ZR1 Type Chrome Wheels,SS Cover,Engine Plaque.
Additional Mods:GMMG Chambered Exhaust,FLP LT Headers,SLP CAI,K&N Filter,Silver Hood Stripes, Silver Letters on Rear Facia and Spohn Performance LCA, Panhard,SFC and Adj. Torq Arm w/Drive Shaft Loops.384/rwhp and 381/rwtq

1969 SS396 Olympic Gold.Unrestored,L34(350HP),M21 close ratio 4-Speed,Cowl Hood,Spoilers Front and Rear,Console w/Gages.Second owner since Nov.1971. 1 of 2018 Produced

Posts: 828 | From: Denver,PA | Registered: Dec 2001  |  IP: Logged
BigBlueSS
1st Gear
Member # 2173

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Thanks all. Since I just replaced the differential fluid can I re-use it when I take the cover off to fix the plate or should I put in new fluid again?

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Tom
98 Camaro SS, NBM, SLP #808, T-tops, A4, Loudmouth Exhaust, SLP Lid.

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Posts: 70 | From: Lancaster, California | Registered: Nov 2003  |  IP: Logged
Z28-SORR
2nd Gear
Member # 1565

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quote:
Originally posted by BigBlueSS:
Thanks all. Since I just replaced the differential fluid can I re-use it when I take the cover off to fix the plate or should I put in new fluid again?

Yes you can reuse the fluid. The most common cause of leaks is not getting the surfaces clean and dry before applying the gasket or sealer.

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NQR Racing
Artic White
97 SS Conv.
Blk 84 Z28(Race Car)

Posts: 376 | From: Friendswood, TX | Registered: Jun 2002  |  IP: Logged
Y2KSS1363
1st Gear
Member # 1564

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quote:
Originally posted by sscamaro:
I put a small piece of carpet on the jack before putting it under the pumpkin to prevent any damage.

I've heard that if you jack on the flat portion
of the housing, there'll be no problem. Jacking
on the round portion will result in a leaking cover
every time.

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Cheers,
Steve SSOA F00-1363 CCSD #204
00 Camaro SS Lt. Pewter, neutral leather, M6, Hurst, PEG2, ASR, defogger
SLP Chrome ZR1's, D-D exhaust, Bilstein, Castrol, cover, mats, fobs
BMR STB, SLP !CAGS, AAM Diff cover, Chrome Hood Insert, Zaino
Dyno'd at 312 RWHP, 321 RWT
2004 Silverado SWB Z71 5.3 A4 Z82 NP8

"It riles them to believe that you perceive the web they weave..."
Moody Blues
http://camaroclubofsandiego.com
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Posts: 107 | From: San Marcos, CA | Registered: Jun 2002  |  IP: Logged
MM
3rd Gear
Member # 1247

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quote:
Originally posted by BigBlueSS:
Thanks all. Since I just replaced the differential fluid can I re-use it when I take the cover off to fix the plate or should I put in new fluid again?

I wouldn't unless you have a clean spotless pan to dump it in... if your like me you have a nasty 'ol drain pan that has had a lot of dirt and crap in it... I wouldn't put anything that touched it back anything.... Also I have not had good luck trying to straighten old pans (specifically tranny ones) they always seem to leak.... but then again my old chevelle is a leaker....my 2 cents.

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2002 SS #5973

Posts: 1045 | From: Seattle, WA | Registered: Nov 2001  |  IP: Logged
   

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